In the current market, demand for short-run business and personalized customization is growing rapidly. However, many companies are still plagued by issues such as slow commissioning, high consumables waste, and limited adaptability of traditional printing equipment. The emergence of full-servo gearless flexo printing press, with their highly intelligent and high-precision features, precisely meets this market demand and is particularly suitable for the production of short runs and personalized orders.
1. Drastically Reduce Setup Time, Achieve "Instant Switching"
Traditional mechanically driven printing presses require frequent gear changes, adjustments to grippers, and repeated plate and color registration when switching jobs. This process is tedious and time-consuming, often taking tens of minutes or even hours. For short-run orders of just a few hundred copies, setup time can even exceed actual printing time, severely reducing overall efficiency and eroding profits.
In contrast, each printing unit of a gearless flexo printing press is driven by an independent servo motor, precisely synchronized by a digital intelligent control system. Simply call up preset parameters on the console during job changes, and all adjustments are automatically made:
● One-Click Plate Change: Registration adjustment is completely automated by the servo motor, eliminating the need for manual plate rotation, resulting in highly accurate and extremely fast registration.
● Ink Key Preset: The digital ink control system accurately replicates the previous ink volume data, pre-setting ink keys based on electronic files, significantly reducing test print waste.
● Specification Adjustment: Parameters such as paper size and pressure are automatically set, eliminating laborious mechanical adjustments.This "instant switching" capability compresses short-run job preparation from "hours" to "minutes," enabling seamless processing of multiple different jobs in succession and maximizing production efficiency.
● Machine Details
2.Significantly Lower Comprehensive Costs, Increase Profit Margins
One of the core challenges of short-run and personalized orders is the high per-unit comprehensive cost. The gearless Cl flexographic printing machine fundamentally improve this situation in two ways:
● Greatly Reduce Makeready Waste: Thanks to precise presets and fast registration, makeready paper waste is reduced by over 50% compared to traditional equipment, directly saving on paper and ink costs.
● Reduce Reliance on Skilled Operators: Automated adjustments simplify operational processes, reducing the high dependence on operator experience and skill. Regular staff can operate the machines after training, alleviating pressure from high labor costs and skilled worker shortages to some extent.
3.Exceptional Flexibility and Superior Quality, Meeting Unlimited Personalized Possibilities
● Personalized customization often involves variable data, diverse substrates, and complex processes. The gearless flexo printing machine handle these with ease:
● Wide Substrate Adaptability: No gear changes are needed to accommodate materials of different thicknesses and types, from thin paper to cardstock, offering unparalleled flexibility.
● Outstanding Print Quality and Stability: The ultra-high registration accuracy (up to ±0.1mm) provided by the servo system ensures consistent high-quality output. Whether it's fine dots, solid spot colors, or complex registration patterns, everything is reproduced perfectly, meeting the stringent quality demands of high-end customized clients.
● Video Introduction
4. Intelligence and Digitalization: Empowering the Factory of the Future
A full-servo press is more than just a machine; it's the core node of the smart print factory. It collects and provides feedback on production data (such as equipment status, output, and consumables usage), enabling digital management and traceability of the production process. This lays a solid foundation for lean production and intelligent manufacturing, giving business owners unprecedented control over their production processes.
In summary, the full-servo printing press, with its four core advantages of fast plate changes, consumables savings, flexibility, and excellent quality, precisely addresses the pain points of short-run and customized orders. It's more than just an equipment upgrade; it reshapes the business model, enabling printing companies to embrace the emerging era of personalized consumption with higher efficiency, lower costs, and greater capabilities.
● Printing Sample
Post time: Sep-22-2025